Frequently Asked Questions
How many oven dry grams of pulp can I screen?
It depends... on what kind of pulp is being assessed (MOW-mixed office waste, ONP-old newsprint, OMG-old magazines, OCC-old corrugating containers, BC-bottle carrier, Ledger, Broke), and the screen plate size (.004"/100microns, .006"/150 microns). However the Pulmac MasterScreen can screen between 2 and 100 grams.
How long does it take to screen an optimum weight of pulp?
Again it depends on sample size and screen plate size but it will take anywhere from 5 to 15 minutes.
What is the difference between the three different cycles of operation?
The Master Screen Cycle 1 is designed to measure a small amount of virgin pulp to determine shive or debris content by weight. While the Master Screen Cycle 2 can screen larger amounts of recycled pulps for contaminants, Cycle 3 will screen even greater amounts while limiting fiber buildup in the slots of the screen plate.
What screen plate slot sizes are recommended?
Although size requirement is somewhat dependent on customer preference, type of pulp, and from how far back in the process representative samples are drawn, the following "rules of thumb" apply.
- 0.003 in./75 microns = low freeness PGW and bleached hardwood
- 0.004 in./100 microns = mechanical pulps, some chemical hardwoods
- 0.006 in./150 microns = Bleached and unbleached softwoods, ONP, NSSC, and some MDF
- 0.008 in./200 microns = OCC, some MDF, high yield kraft
How long between drawing a sample and reading a result?
Screening of 2-20 grams takes 5 to 8 minutes. Total test time, including sample preparation, screening and analysis can take a little as 20 minutes but rarely more than 30 minutes. Screening of 100 grams of MOW, ONP, and OMG takes 8 to 12 minutes. Total test time, including sample preparation, screening, and analysis takes from 20 to 30 minutes. Screening of 25 grams of OCC takes 8 to 12 minutes. Total test time, including sample preparation, screening, and analysis takes from 20 to 30 minutes.
Does your mill have the flexibility to monitor contaminants at any and all process locations?
The Pulmac Lab Master Screen can run tests every 15 to 30 minutes 24 hours a day, 7 days a week. So up to 50 tests per day is possible in any combination of process location and frequency.
Does your mill produce recycle pulp and if so do you have an effective method for monitoring stickies levels and economizing on chemical dispersants?
The Pulmac Lab Master Screen can effectively monitor stickies levels and is used by two major US suppliers of stickies dispersal chemicals.
Do your customers require a shive or dirt content standard that could be easily assessed with the Master Screen?
The Pulmac Lab Master Screen can effectively qualify production output into pulp categories based on measured contaminant levels.
Could your on-line shive monitoring system benefit from the calibration and back-up support offered by an off-line laboratory screen?
The Pulmac Lab Master Screen provides a low-cost, fail-safe system to ensure all possible contaminant detection contingincies can be addressed.
Could your personnel benefit from the increased 'feel' for your pulp that an off-line screening test procedure provides?
Seeing is believing. Where numbers alone can be misleading, there is nothing like holding the thing in your hand to give real meaning to what the numbers are telling you.
Would you appreciate a shive or stickies monitoring system that is about as close to being maintenance-free as a simple sieve?
Not that we recommend it, but some of our machines have been chugging away reliably in mill sites for over two decades without ever seeing a Pulmac technician.
Are you satisfied with the qualitative information about shives that is achievable with an on-line system?
Are the numbers enough? After all, seeing is believing.
HEAD OFFICE:
Pulmac Inc.
Brent Cowan
Tel: +1 514 364-4526
Fax: +1 514 364-5526
Pulmac Inc.
Brent Cowan
Tel: +1 514 364-4526
Fax: +1 514 364-5526
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©2007 Pulmac Inc. All trademarks are the property of their respective owners. Micrograph fiber scans courtesy the Paper Project - http://paperproject.org